At GPLG, we approach CNC programming as an engineering discipline.
Our objective is to produce accurate, efficient and maintainable CNC programs that allow machining equipment to perform consistently in real production environments.
From individual components to automated machining cells, we can develop CNC programming solutions according to the requirements of the machine and manufacturing process.
Development of CNC programs for machining operations according to the geometry, material, tooling and machine requirements.
Programs can be structured for repeatable production and future modification.
- 2.5D machining
- 3-axis machining
- Complex profiles
- Drilling cycles
- Pocketing
- Contouring
- Roughing
- Finishing
- Multi-operation machining
CNC programming for turning operations, including:
- Facing
- Rough turning
- Finish turning
- Grooving
- Threading
- Drilling
- Boring
- Parting operations
Programs are developed around the capabilities and tooling configuration of the specific machine.
- Cycle time
- Tool utilisation
- Surface quality
- Cutting stability
- Material removal
- Tool life
- Machine efficiency
The objective is to achieve the required component quality while making the machining process as efficient as possible.
CNC machines increasingly operate as part of larger automated manufacturing systems.
GPLG can develop CNC solutions designed to operate alongside:
- Automated material handling
- Robots
- Tool management
- Part loading and unloading
- Production monitoring
- Automated inspection
This allows CNC equipment to become part of a complete automated production process.
Custom CNC Software
CNC Meets Software Engineering
Our CNC engineering combines machining expertise with custom software development.
C# / .NET
Custom CNC applications, machine interfaces and automation tools.
Python
Automation, data processing and optimisation.
Databases
Machining data, tooling information and production traceability.
We develop CNC solutions that go beyond conventional programming.
CNC Controllers & Machines
Programming Around the Machine
CNC programming cannot be separated from the machine that executes it.
Different CNC controllers, machine configurations and manufacturers have different capabilities and programming requirements.
GPLG develops programs according to the actual machine environment, including controller configuration, axes, tooling, workholding and available machining cycles.
Platforms
- FANUC
- Siemens SINUMERIK
- HEIDENHAIN
- Mitsubishi
- Haas
- Mazak
- Okuma
- Fagor
CNC PROGRAMMING LANGUAGES
CAD / CAM TO CNC
Turning Engineering Geometry Into Machine Instructions
CNC programming often begins long before the program reaches the machine.
Engineering geometry must be transformed into a machining strategy that the CNC equipment can execute accurately and efficiently.
GPLG can work across the engineering workflow from:
CNC PROGRAM OPTIMISATION
More Than Making the Machine Move
A CNC program can produce the correct component and still be inefficient.
We analyse machining strategies to identify opportunities for improvement in:
Cycle Time
Reduce unnecessary movements and optimise machining sequences.
Tool Life
Develop appropriate cutting strategies to reduce excessive tool wear.
Surface Finish
Select suitable machining strategies for critical surfaces.
Machine Utilisation
Use machine capabilities effectively without unnecessary operations.
Production Repeatability
Structure programs consistently so the machining process can be reproduced reliably.
CNC & AUTOMATED MACHINING CELLS
CNC as Part of a Complete Production Cell
Modern CNC equipment can become part of a fully automated manufacturing process.
For example:
RAW MATERIAL
↓
AUTOMATED LOADING
↓
CNC MACHINING
↓
PART TRANSFER
↓
INSPECTION
↓
FINISHED PART
GPLG can engineer the interfaces between the CNC machine and surrounding automation when required.
This can include automated loading and unloading, machine status, cycle management and coordination with external equipment.
CNC + Robotics
Automated Machine Loading & Unloading
When CNC machines are integrated with robotic handling systems, the machining process can operate with significantly less manual intervention.
A typical cell can coordinate:
Robot
Part handling
↓
CNC
Machining operation
↓
Robot
Finished-part removal
↓
Inspection
Part verification
↓
Production
Next machining cycle
GPLG can integrate the CNC machine and robotic cell so that the different systems operate according to a coordinated production sequence.
CNC ENGINEERING & SOFTWARE
CNC Programming Combined With Software Engineering
Traditional CNC programming and modern software engineering can work together.
GPLG can develop supporting applications using C#, .NET and Python for specific manufacturing requirements.
Potential applications include:
- CNC program management
- Production utilities
- Automated program generation
- Engineering tools
- Parameter management
- Tooling information
- Production data processing
- Machine communication
- Custom operator applications
We don't limit CNC engineering to the machine controller. We can develop the software around the machining process as well.
Before Production
CNC programs should be verified before being introduced into production whenever the application requires it.
Verification can help identify:
- Toolpath problems
- Collision risks
- Incorrect machining sequences
- Tool clearance issues
- Machine travel limitations
- Incorrect parameters
Where appropriate, simulation and verification can be incorporated into the programming workflow.
CNC MODERNISATION Improve Existing CNC Processes
Older CNC equipment does not necessarily need to be replaced.
GPLG can assess existing CNC processes and identify opportunities for:
- Program optimisation
- Cycle-time reduction
- Improved machining strategies
- Automation
- Machine integration
- Custom software
- Production monitoring
- Program standardisation
The goal is to improve the capability and efficiency of existing equipment where technically and economically appropriate.
Structured CNC Programming
Professional CNC programming should remain understandable and maintainable.
Our programming approach focuses on:
Consistent Structure
Programs follow an organised structure appropriate to the machine and controller.
Clear Identification
Tools, operations and machining parameters are clearly organised.
Reusability
Where appropriate, reusable programming structures and macros can reduce repetitive development.
Documentation
Important machining information is documented so that future engineers can understand the program.
Maintainability
Programs are structured so that modifications can be performed without unnecessarily rebuilding the entire machining process.
Engineering CNC With Production in Mind
Manufacturing Understanding
CNC programming starts with understanding how the component needs to be manufactured.
Programming Expertise
Programs are developed around the capabilities and limitations of the target CNC machine.
Software Capability
C#, Python and .NET allow us to develop custom software around CNC processes.
Automation Integration
CNC machines can be integrated into larger automated production environments.
Continuous Optimisation
Programs can be refined to improve cycle time, tooling, quality and production efficiency.
CNC Programming Applications
CNC Milling
Precision machining of components and complex geometries.
CNC Turning
Turning, threading, boring, grooving and related operations.
Production Machining
Programs designed for repeatable industrial production.
Prototype Manufacturing
Flexible CNC programming for development and prototype components.
Automated Machining
CNC machines integrated with robotic and automated handling systems.
Multi-Operation Manufacturing
Coordinated machining strategies for components requiring multiple operations.
Professional CNC Programming for Industrial Production
From individual CNC programs to automated machining environments, GPLG combines CNC programming, manufacturing engineering and software development to create efficient and reliable machining solutions.